Revolutionizing Paper Product Manufacturing: The Ultimate Guide to the Full Automatic Facial Tissue & Toilet Paper Production Line

In the rapidly evolving paper product manufacturing industry, speed, efficiency, and product quality are the key determinants of success. Modern markets demand hygiene products—facial tissues, hand towels, and toilet paper—delivered at a pace and quality level that meets both global retail chains and local business needs. This is where the Full Automatic Facial Tissue Production Line and Automatic Feeding Toilet Tissue Packing Machine step in, offering unmatched levels of performance, automation, and cost-effectiveness.

This comprehensive guide explores the technology, components, performance advantages, and operational benefits of this industrial solution, detailing exactly why it has become the go-to choice for tissue product manufacturers worldwide.

Understanding the Growing Demand for Automated Tissue Production

Over the past decade, hygiene products have transformed from simple household items into essential commodities with heightened quality expectations. Factors such as increased health awareness, global population growth, and urbanization have significantly boosted demand.

In emerging markets, the demand for affordable yet high-quality toilet paper and facial tissue is climbing sharply. In developed economies, consumer expectations are centered around softness, durability, and aesthetic packaging. Manufacturers need machines that can keep up with both mass production and customized product demands.

The Full Automatic Facial Tissue and Toilet Paper Production Line provides the perfect marriage of speed, flexibility, and precision, designed to meet the varying requirements of these diverse markets.

Core Components of the Full Automatic Facial Tissue Production Line

At the heart of any efficient tissue production operation is its mechanical foundation. This production line is not a single piece of equipment—it’s a carefully engineered combination of specialized machines working in harmony.

Facial Tissue Machine or Hand Towel Interfolding Machine

• Configurable in 1 to 4 sets based on required production capacity.

• Produces neatly folded tissue stacks with precision cuts.

• Capable of handling multiple paper ply counts from 3 to 16 plies.

Facial Tissue Log Saw Cutting Machine

• High-speed blade systems cut paper logs into perfectly uniform lengths.

• Equipped with Taiwan Wanxin cutting blade motor for smooth, consistent performance.

• Maintains cutting precision even at maximum production speeds.

Full Automatic Facial Tissue Wrapping Machine

• Handles various packaging configurations—single pack, double pack, up to large bundles.

• Adopts PE pre-made bags or M-shaped pre-made bags with vent options.

• Automatic bag stock change system with a capacity of 300–400 bags per stock.

Automatic Facial Tissue Bundle Packing Machine

• Designed for high-speed bundle packaging—16–25 bundles per minute.

• Adjustable to pack multiple bundle sizes: 1, 2, 4, 6, 8, 10, or 12 pieces.

• Built-in servo follow system ensures synchronous cutting and packing.

Technical Specifications: Power Meets Precision

These machines are built with advanced engineering for maximum output without compromising quality.

Raw Material & Roll Handling

• Number of roll paper plies: 3–16

• Tube diameter: 20–200mm

• Thickness range: 1–10mm

• Rolling core mold fixation: Flange fixation for stability and accuracy

Drive & Control Systems

• Wheel hub driving: 4 wheels for balanced paper feed.

• Inverter: YASKAWA 11KW for precise speed control.

• Control Interface: 10-inch color touch screen with intuitive navigation.

• Synchronized Control: Servo and inverter system for consistent motion.

Cutting and Gluing

• Cutting method: Single blade cutting for clean edges.

• Gluing system: Double-sided for strong adhesion without excess glue.

• Fixed length method: Infrared/apron detection for accuracy.

Performance

• Production speed: 3–20 meters/minute.

• Packing speed: 16–25 bundles/minute.

• Operator requirement: Only 1–3 persons per shift.

• Noise level: ≤80db—low enough for safer, quieter production floors.

Intelligent Automation for Higher Productivity

Modern tissue production lines rely heavily on automation not only for speed but also for consistency. This system integrates:

• Servo follow cutting to match cutting with product feed speed.

• Automatic bag feeding to prevent production downtime.

• Dual belt four-nose rewinding for continuous operation without frequent stops.

• Omron signal components for reliable automation feedback.

Packaging Flexibility for Market Demands

One of the key selling points of this production line is its versatility in packaging:

• Can handle PE, OPP, and CPP materials.

• Supports static electricity elimination to prevent bag sticking.

• Handles multiple product dimensions without major mechanical adjustments.

• Capable of both consumer retail packs and bulk commercial bundles.

Advantages of the Full Automatic Production Line

1. Unmatched Production Speed

With synchronized servo systems, you can achieve continuous, high-speed operation with minimal interruptions.

2. Superior Packaging Quality

No wrinkles, no misalignment—just smooth, perfectly sealed packs ready for distribution.

3. Labor Cost Reduction

Automation means fewer operators are needed. A small team of 1–3 workers can oversee the entire line.

4. Long-Term Durability

Heavy-duty materials like Haerbin bearings and Airtac pneumatic parts ensure minimal downtime and reduced maintenance costs.

5. Easy Product Switching

Thanks to adjustable length and width settings, you can quickly switch between different tissue sizes without a complete machine overhaul.

Energy Efficiency & Environmental Considerations

In today’s world, sustainability isn’t just a trend—it’s a requirement. This production line is engineered to be energy-efficient, reducing electricity consumption through:

• Intelligent inverter control to avoid unnecessary power surges.

• Optimized air usage at 350L/min with minimal waste.

• Double-sided gluing system that applies the exact amount needed, reducing chemical waste.

Why Choose This Machine for Your Business?

Whether you’re upgrading an existing production facility or setting up a new manufacturing plant, the Full Automatic Facial Tissue and Toilet Paper Production Line offers:

• A high ROI thanks to lower operating costs.

• Compatibility with multiple market demands—from luxury facial tissue packs to budget toilet paper rolls.

• A scalable production system that can expand as your business grows.

Maintenance and After-Sales Support

Leon Machinery doesn’t just sell machines; we provide comprehensive technical support. From installation and operator training to long-term maintenance contracts, our team ensures your production line runs at peak performance.

Real-World Application Case Study

A mid-sized tissue manufacturer in Southeast Asia recently upgraded to this production line. Within six months:

• Their production capacity doubled.

• Labor requirements dropped by 40%.

• Defective packaging rates fell from 5% to under 1%.

• Their ability to fulfill large supermarket chain contracts improved dramatically.

Conclusion: The Future of Tissue Manufacturing is Automated

The Full Automatic Facial Tissue Production Line and Toilet Paper Making Machine combine precision engineering, intelligent automation, and packaging flexibility in one powerful system. For manufacturers seeking high output, minimal waste, and adaptable production capabilities, this solution sets a new industry standard.

📌 Seller: Leon Machinery
📞 WhatsApp: +8618136773114
📧 Email: leonxu0317@gmail.com

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