Transforming Mattress Manufacturing: A Deep Dive into Full-Automatic Mattress Production Lines

Understanding the Mattress Production Revolution

In today’s competitive manufacturing landscape, efficiency, scalability, and automation drive success. The mattress industry is undergoing a major transformation—from manual, labor-intensive processes to advanced, intelligent, and fully automated production lines. For manufacturers looking to stay ahead, adapting to these systems is not an option—it's a necessity.

Full-Automatic Mattress Production Line: The Core of Smart Factories

The core of this technological leap is the Full-Automatic Mattress Production Line, an integrated solution that reduces human involvement while boosting productivity. Designed for 380V operation and backed by a 3-year warranty, this equipment blends power with reliability. With just 2-3 workers, manufacturers can oversee a high-capacity system with a modern PLC + touchscreen control system, providing total command at the operator’s fingertips.

Technical Capabilities and Industrial Performance

This line caters to an impressive capacity range—from 2 tons to 20 tons per hour. Product widths span 4000mm to 9000mm, and the supported GSM (grams per square meter) ranges from 80g/m² to 800g/m², allowing for diverse production formats. Whether you're making lightweight toppers or dense orthopedic bases, the line delivers consistent performance.

It’s widely used in:

• Furniture & Bedding Manufacturing

• Textile and Nonwoven Industries

• Healthcare & Hospitality Solutions

High-Speed vs. Middle-Speed Configuration: Customizing to Your Needs

High-Speed Configuration:

• Fiber Opening: Bale Opener → Pre-Opener → Chamber Blender → Fine Opener

• Carding to Layering: Chute Feeder → High-Speed Carding → High-Speed Cross Lapper

• Needling & Finishing: High-Speed Needle Punching → Calender → Accumulator → Winder & Cutter

Middle-Speed Configuration:

• Fiber Opening: Bale Opener → Pre-Opener → Chamber Blender → Fine Opener

• Web Formation: Vibration Feeder → Carding → Cross Lapper

• Final Processing: Needle Punching → Calender → Accumulator → Winder & Cutter

Both setups maintain tight control over weight and fiber composition, ensuring high durability and structural integrity of the final product.

Intelligent Features & Key Differentiators

• Precision Fiber Blending: Ensures optimal formulation

• High-Capacity Carding: Engineered for peak throughput

• Advanced Cross Lappers: Adapts to GSM needs with minimal material waste

• Customizable Needle Looms: Choose density, needle patterns, and machine widths

• Modular Loom Design: Boosts continuous performance and extends machine life

Full Equipment Composition

MachineQuantityVacuum Loading Dryer1 UnitSJ-120/30 Single Screw Extruder1 SetScreen Exchanger1 PieceSpinning Film Equipment1 SetForming Machine1 SetBlow Dry Cutting Machine1 PieceCutting Machine1 PieceConveyor1 Piece

Every component is strategically selected to enhance durability, accuracy, and overall process flow.

POE Brushed Mattress Production Line: Specialized & Scalable

When producing brushed mattress fabrics—commonly used in luxury, medical, and orthopedic bedding—the POE brushed mattress line shines.

Key specifications:

• Width: 2000mm

• Extruder Height: 1800mm

• Output: 200–450Kg/h

• Power Consumption: 150–180KW/h

• Total Installed Power: ~260KW

Whether you're working in textile factories or OEM mattress production, this line offers quality and consistency that meets international standards.

Packaging and Global Logistics

Packaging is built to survive transit:

• Primary Protection: Plastic membrane wrapping

• Secondary Protection: Plywood casing

• Final Loading: Sealed containerized shipment

Shipping time typically ranges between 20 to 60 days, depending on machine specifications and customization levels.

Transparent Payment Terms

Leon Machinery’s payment structure is both simple and secure:

• Deposit: 50% T/T upfront after contract confirmation

• Balance: 50% after Factory Acceptance Test (FAT), before shipment

This allows buyers to assess product quality before releasing final payment.

Warranty, Support, and Maintenance

Each system comes with a 15-month warranty starting from shipment. Our support includes:

• Onsite Technician Dispatch or Remote Video Guidance

• Spare Parts Included for machine malfunctions

• Response Time: Under 24 hours from notification

You’re not just buying a machine—you’re getting full-cycle support.

Custom Consultation: Tailored to Your Requirements

Before recommending the right line, we need:

• Material name

• Initial and residual moisture levels

• Maximum drying temperature the material tolerates

• Preferred heat source: steam, electricity, gas, etc.

• Daily output requirement (kg/h)

Armed with this data, we help configure the perfect system—maximizing ROI and efficiency.

Conclusion: Lead the Industry with Intelligent Mattress Manufacturing

Leon Machinery is proud to offer fully automatic, high-throughput production lines tailored for today’s mattress producers. Whether you specialize in high-density fabric, brushed POE textiles, or commercial-grade bedding, our solutions are designed to support your growth and product quality.

📌 Seller: Leon Machinery
📞 WhatsApp: +86 18136773114
📧 Email: leonxu0317@gmail.com

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